Light Cure Factors
There are a number of control variables in the curing process. All variables are related to the characteristics of the substrate being cured and the type of adhesive being used.
Considerations for the irradiance level, wavelength, exposure time, substrate, substrate temperature, UV adhesive, spectral output, and environment should be made before UV light curing.
When determining adhesives, select the most suitable chemistry for the desired results. Adhesives are an engineered material that is specifically formulated to accomplish different tasks: one specific formula does not fit all desired applications. The adhesive properties that should be considered in various applications include:
| Cure Shrinkage | Adhesive Strength | Operating Temperature Range |
| Index of Refraction | Viscosity | Elongation |
| Hardness | Modulus of Elasticity | Tensile Strength |
| Shear Strength | Peel Strength | Cohesive Strength |
| Outgassing | Moisture Resistance | Glass Transition Temperature |
| Rate of Creep | Thermal Conductivity | Thermal expansion Coefficient |
| Cure Time | Degree of Cure | Degree of Cross-Linking |
| Shelf Life |
Light dose - What settings are appropriate?
- Irradiance (mW/cm2) multiplied by Exposure Time (seconds)
- Many adhesive data sheets continue to provide exposure information in terms of Dose
- It is expressed in mJ/cm2
- 1 mW x 1 sec = 1 mJ
Unfortunately there are many settings possible for the same dosage. For example:
If you want 100 mJ/cm2;
- 2 mW/cm2 x 50 sec
- 5 mW/cm2 x 20 sec
- 10 mW/cm2 x 10 sec
- 20 mW/cm2 x 5 sec
- 50 mW/cm2 x 2 sec
All these settings provide same dose. Specifying a dose level provides no information on how best to cure the adhesive.